19 - Install the door seal trim and door

Parts

• 1 x S8 door 
• 1 x 2020.DT (door top bar)
• 2 x M5X30mm bolt
• 2 x S8.DFHW (door washer)
• 2 x M5.PW (M5 penny washer)
• 2 x M5 nyloc nut
• 4 x M5x8.B
• 4 x M5.CN
• 1 x S8.DCR (door retainer)
• 3.0m BST (bubble seal trim)
• 1 x ATP (anti twist plate)

Process

Assemble door top bar 

Door seal trim

The bubble seal trim has a rigid base that slots into the open channel of the extrusion. This can be slotted in through the ends or pushed in with some pressure. The trim is orientated with the leg facing inwards as seen below. Use some sharp scissors to cut the seal trim to length.

Door catch retainer

Assemble the door catch retainer as shown in the diagram below. Do not fully tighten the bolts and channel nuts.

The door slots into a hole on the underside of the top door bar and a hole in the front base you fitted earlier. To fit it you will slot the door into the base extrusion then slide the top door bar over it and bolt it in place. 

1. Fit one plastic door washer (S8.DFHW) to the bottom hinge pin of the door assembly. Slot the door into the base extrusion.
2. Place another plastic washer on the stud at the top of the door.
3. Fit the assembled top door bar (2020.DT) into place.
4. Thread the 30mm bolts through the holes in the corner brackets. The head of the bold is facing towards you.
5. Tighten with an M5 washer and nyloc nut on the rear.

Previous: Install top side assemblies

Next: Fit the lid